Electrical Engineering

Applying control technology to automated machinery needs a range of technical skills. Good electrical engineering ensures it’s safety, reliability and longevity.

Our engineers design control systems with electrical and electronic equipment switching and controlling powers rated from milli-watts to megawatts. In the work we undertake the consequences of poor electrical engineering can be catastrophic. To ensure the high quality of engineering that is necessary we operate a design procedure regime that ensures good engineering practise on every project and encourages our engineers to be disciplined both technically and procedurally. With competent peer checking mechanisms and pre-approved component sizing techniques we guarantee our designs are good.

Using EN60204-1 design standards means that clients get consistency in there interfaces and documentation. If however our clients have their own site or corporate engineering standards we readily accommodate them.

Need more information? Browse various projects here. Our industry-specific pages also provide details about the control system projects we have completed over the years.

Recent Posts

Drive System Retrofit for MasterDrives

Because of their superior functionality, comprehensive performance range and application flexibility, the Siemens Simovert MASTERDRIVES in CUVC, CUMC, Compact form and other variants has been a very successful drive system for single motor and multi-motor applications. The established common DC bus system enabled it to be used on demanding production machine processes across a wide range of industry sectors.

All good things must come to an end, but that doesn’t mean the end of the line for your production machine.

Optima’s innovative approach to upgrades significantly reduces the installation time and minimises risk to your site. All of our systems are thoroughly tested before they are shipped to site, completely eliminating any “out of box” failures.

Some of the benefits you will realise are:

  • Extended life span of your machine and increased availability due to continued spare parts supply with full support by Siemens
  • Improved productivity through lower energy costs and faster production cycles, through:
    • Simple operation monitoring using operator panel
    • User-friendly diagnostics with the STARTER tool
    • Additional interface options via PROFINET or PROFIBUS
  • Future-proofed due to access to the new world of TIA Portal

Optima’s approach for upgrades is to:

  1. 1.Analysis of your current machine configuration and potential further customer request
  2. Recommendation on the best replacement scenario
  3. Installation, configuration and commissioning of new  components and creation of circuit diagram and documentation
  4. Acceptance test and machine handover.

If requested, we can also provide training for all your relevant engineers and instruction of the operating personnel

Why Optima?

  1. We’ve been upgrading complex drive systems for over 20 years
  2. We are one of only 7 authorised Siemens Drives and Motion partners in the UK
  3. We provide a complete solution provided by one retrofit supplier including mechanical installation of motors and/or supply of adaptor plates and flanges to suit
  1. Don’t replace old for old. Replace old for new at a similar cost (including conversion) Leave a reply
  2. Weekend shutdown sees pump system upgraded to latest Siemens Sinamics drives and S7-1200 PLC Leave a reply
  3. First Batch of UL-Control Panels Finished and ready for shipping to the USA Leave a reply
  4. Improved Performance And Reliability Following Upgrade From Hydraulic Motors To AC Geared Motors Leave a reply
  5. Government Launches it’s “Made Smarter” Review 2017 Leave a reply
  6. Pepperl+Fuchs Innovation Tour arrives at Optima on the 14 November from 11.00 – 14.00 Leave a reply
  7. Automax and PLC 5 to PowerFlex Drives and Control Logix Upgrade on Metalliser Leave a reply
  8. Optima’s upgrade solution for a Sirpak 200 cut-to-length Machine system reduces waste by 9km per week Leave a reply
  9. Metal Decorating Press Upgrade using Siemens Simotion S120 + D425 controller + Simatic S7 PLC Leave a reply