S5 to S7 Upgrades – The conventional way

Although Optima exclusively offer the S57 processor to upgrade critical plant and equipment in stages from Siemens Step 5 to Step 7 and TIA Portal we realise not all our customers wish to take this approach. Well that doesn’t create a problem for us. We are happy to upgrade your plant and equipment using other innovative methods. We can offer a seamless transition from Interbus to Profinet or Masterdrives to Sinamics.

Below, you will find a list of some of the more interesting Siemens Step 5 to Step 7 or TIA Portal conversions we have carried out.

Optima’s Siemens Solution Partner Accreditation for 2024

March 4, 2024

Optima are proud to maintain both our Siemens Drives and Motion and Factory Automation accreditations for 2024. Our Solution Partner status as Automation Drives verifies our status of application and system expertise, industry knowledge and project experience with Drives, IOT, Cloud and Edge Applications. We implement tailor-made solutions with exceptional quality. Our partner accreditation forms part ...

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Bespoke Welding Machines’ Seam-Less Upgrade From S5 To Tia Portal

October 16, 2019

Siemens S5 PLC’s are the workhorses of industry which is why Optima still come across them on a weekly basis. Fortunately, our talented team of engineers can apply their engineering skills to a wide variety of machines. This provides a valued upgrade service for our clients. S5 has been so reliable that we are now upgrading ...

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Drive System Retrofit for MasterDrives

September 18, 2019

Optima’s innovative approach to motor and drive upgrades significantly reduces the installation time and minimises risk to your site. All of our systems are thoroughly tested before they are shipped to site, completely eliminating any “out of box” failures. By replacing legacy equipment, your production machine can be future-proofed with the latest technology features and ...

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Don’t replace old for old. Replace old with new!

July 1, 2019

Should you really replace like-for-like following failure of an automation component? Why not consider the opportunity of upgrading to a brand new fully-supported unit? The cost difference may not be what you expect. Quite the opposite in fact. Read on for more information:  When faced with the complete failure of a HMI TP177A, our customer wished ...

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Recent Posts

Continued Upgrade of Batch Plant

Batch Upgrade

When our customer needed to upgrade their aging batch processing and bulk delivery systems on site, they turned to Optima Control Solutions.

Optima were tasked with migrating the legacy control system over to  a modern integrated batch control solution with no disruption to production

APPROACH

A Rockwell Automation solution was installed, which included

  • ControlLogix PLC upgrades in each mixer / bulk system
  • Redundant Server running FactoryTalk ® Batch
  • EtherNet/IP device-level ring network topology

RESULTS

  • Reduced obsolescence risk and downtime
  • Site-wide familiarity of operator interfaces for each process
  • Ability to develop recipes away from the factory floor or off-site for ease of deployment and remote support for timely intervention in the event of any equipment malfunction
  • Reduced batching errors caused by operators

Becuase the system runs from a central batch server, the customer has the ability to develop recipes away from the factory floor or off-site for ease of deployment,. This reduces batching errors that may be caused by operators

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